Infrastructure

Our Dyeing facility is outfitted with cutting-edge Low Liquor Air Flow machinery from THEN, Germany. This advanced technology features an automated chemical dosing system that minimizes effluent discharge and reduces the need for manual intervention. Our plant has a robust capacity to handle up to 10,000 kgs of fabric per day. To ensure environmentally responsible operations, our water treatment facility includes comprehensive chemical, biological, and oxidation treatments, along with a four-stage reverse osmosis system and an evaporator. These features collectively contribute to our Zero Discharge status and C2C Gold Facility™ certification. This commitment to sustainability and efficiency enables us to deliver high-quality dyed fabrics while adhering to stringent environmental standards.

In our Printing division, we utilize the latest automated M&R printing machines imported from the United States. Among these, the Alpha 8 stands out as an innovative oval-shaped press that offers remarkable printing capabilities. This machine can produce up to 18 different colors simultaneously, making it ideal for complex and vibrant designs. The automation in our printing process ensures high precision and consistency, allowing us to meet the demands of both large-scale and custom orders. By leveraging advanced printing technology, we provide exceptional print quality and efficiency, ensuring that our garments feature striking and durable prints that meet the highest industry standards.

Our Embroidery division is equipped with sophisticated automated machines from Tajima, Japan, renowned for their versatility and quality. These machines support a range of embroidery techniques, including cording, roping, sequins, boring, and mirror work, which enhance and embellish our garments with intricate designs. Additionally, we employ Applique Laser Cutting Machines and SEIT Laser Bridges for precise applique and embroidery work, allowing for multitasking and efficient production. Our facility also features in-house machinery for stud, stone, and bead embellishments, enabling us to deliver beautifully detailed and customized embroidery. This extensive range of capabilities ensures that our embroidered garments stand out with exceptional craftsmanship and visual appeal.

Our Cutting section is equipped with a high-efficiency CAD system, specifically the GERBER system, which optimizes fabric use and minimizes waste. This advanced technology allows us to cut approximately 10,000 pieces per day with precision and accuracy. The CAD system's capabilities ensure that we achieve the best fabric efficiency while maintaining high standards of quality. By integrating sophisticated cutting technology into our production process, we can streamline operations, reduce material wastage, and enhance overall productivity. This approach helps us deliver consistent and high-quality garment pieces while adhering to strict production schedules.

In our Production division, each garment undergoes a meticulous final inspection and pressing process using a vacuum ironing machine. The garments are then sorted and packed based on size, color, and destination to ensure timely and secure delivery. Our packing capacity stands at 10,000 pieces per day, reflecting our commitment to efficiency and organization. This careful handling and packaging process ensures that every garment reaches its destination in pristine condition. By focusing on precision and reliability in our production operations, we maintain high standards of quality and customer satisfaction throughout our supply chain.